The kids on the Design Team traced the guitar from a template on to the wood.
After rough cutting the body I attach the template and use a router with a pattern bit to flush trim to take the body down to its final size.
The result.
Next I route the cavities for the pickups, electronics and neck pocket.
Drilling the holes for the screws that will attach the body to the neck.
I use an old bridge as a template to drill the holes for the strings to go through the body. Because the drill bit can drift a little even with a good drill press, I only drill half way through the wood.
I then use this board that I made with a small pin that fits exactly into the size holes I just drilled. I line this pin up with my drill bit in the press and lock it down. Now when I drill the rest of the way through the guitar body from the other side they should come out perfectly straight.
After this is done, I use a larger drill bit for the string ferrules. This turned out great. A perfect straight line.
Now the last thing to do with the body is round over the edges. It's back to the router table.
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